Proper Head Gear When Welding and Why It’s Important

Wearing the proper head gear when welding is very important. If you don’t have good headgear, you could permanently damage your eyesight and skin. You need to be properly protected no matter what size project you are working on. My old welding helmet just broke. If I were to use it I could end up with severe burns and maybe even damage my vision.

I know that spending more money will make me the most comfortable. I make my money by creating metal sculptures for my clients. If I can’t do that continuously, I may not pay my bills! I also need a helmet that can change tasks as quickly as I do. I want to upgrade to an auto darkening model. I spend a lot of time welding and often have a sore neck from flipping my mask up and down to look at my work. With an auto-darkening welding helmet I will be able to work with continuous protection.

What Happens When You Don’t Wear Proper Head Gear

While you can damage your skin, there is a bigger worry to think about– your eyes. One-quarter of all welding injuries are to the eyes. You may see the stars on American Chopper TIG welding some tacks without proper eye protection, but that doesn’t mean you should try it at home.

Most people don’t realize that the light from the arc isn’t the only danger. Welding also produce radiation, throw slag and other particles, and burns fumes and chemicals. All of these can be disastrous if you aren’t wearing both goggles and a welding helmet. A welding helmet alone can’t stop chemical fumes and radiation from hitting your face. They may irritate the skin, which won’t leave you out of work. However, if your eyes become irritated or damaged, you could be out of work for at least seven days. For more safety information visit,   

How to Choose A Welding Helmet

A welding helmet is made out of molded plastic with a sheet of treated glass secured over the face. This glass has ultraviolet, or UV, and infrared, or IR, coatings. Each welding helmet also has a tint with a specific number, unless it is a auto-darkening lens. The shade you choose should be based on the task you complete. Some people have multiple helmets or interchangeable glass to complete different tasks.

Most people can get away with a fixed shade helmet if they use the same material and process every time they work. I am often asked to use different metals with varied thickness. That means a variable shade will be my best option. However, I need to ensure to buy one with a wide shade range. A good auto-darkening lens will react in a fraction of a millisecond. Anything slower that around 5/10 of a millisecond will leave you unprotected. Here are a few of my options! Visit this hyperlink for more great helmet choices.

Jackson Safety W70 BH3

Jackson is one of the top-rated manufacturers of welding safety equipment. On top of that, It is very light. It only weighs about 2 pounds. It is rated at the top mainly because of it’s clear opticals. Some of my work can be very complicated, so it’s very important for me to see clearly. I don’t want to attach the wrong pieces together! I love the large viewing area. It is also one of the most adjustable and comfortable welding helmets money can buy right now.  


  • Extremely comfortable and light at just two pounds.
  • Large, clear viewing area.
  • Aerodynamic shape moves radiation and chemicals away from your face.
  • It comes with a five year warranty.
  • Switching speed of .15 microseconds.
  • Solar powered so you don’t have to worry about flash if your battery dies.


  • Doesn’t come with any add-ons.
  • It has a bigger price tag than most competing helmets.
  • There is no grind or torch mode.
  • Only has two arc sensors.

Lincoln Electric Viking 3350 Auto Darkening Welding Helmet

Lincoln is known for their high-quality welding helmets. This helmet is no different. This helmet has an impressive suspension system that makes it more comfortable than most other helmets. It also has a wide view lens, which I prefer. What’s great about this helmet is that it can switch between all sorts of welding tasks and styles.


  • The Suspension system and adjustable straps.
  • Low-battery alert will tell you to change the battery.  
  • It comes with a backpack, headband, and extra lenses.
  • Great large view lens. People with bifocals will find it perfect.
  • It has four sensors.
  • It includes a three-year warranty.


  • It can be hard to adjust. However, you only have to do it once.
  • Metallic parts need extra care. Sensors also need to be frequently cleaned.
  • The large lens adds some unwanted weight.
  • Never use solvents to clean it.

I chose to go with the Lincoln Electric Viking. It has the most versatility and largest lens. I can switch between tasks with little trouble. I can see very clearly and don’t have to flip the helmet up to see. I also loved the price. It won’t be the end of the world if I end up needing to replace it once the warranty is up. For more great tips and information, follow